Abstract
In this study, we explore the role of the polysulfone (PSU) support membrane skin-layer and whole-body pore morphology on the physical-chemical properties and separation performance of hand-cast polyamide-PSU (PA-PSU) composite seawater reverse osmosis (SWRO) membranes. We tailor the support membrane pore morphology by varying the PSU concentration and the coagulation bath temperature. In order to isolate the impacts of the PSU support, all of the porous supports are coated using identical m-phenylene diamine (MPD) and trimesoyl chloride (TMC) solution compositions, reaction conditions, and post-treatments. As PSU concentration increases, PSU support membrane pore size, surface and body porosity, water permeability, MPD mass uptake (by the PSU support), and PA-PSU composite membrane water permeability decrease, while MPD and TMC conversion, PA film mass and thickness, crosslinking degree (XD), and PA-PSU composite membrane NaCl rejection increase. As PSU support membrane coagulation bath temperature increases, support membrane pore size, surface and body porosity, MPD uptake, PA film mass, thickness and XD, MPD and TMC conversion, and NaCl rejection increase, while composite PA-PSU membrane water and NaCl permeability decrease. Composite membrane permeabilities were 70–90 percent of the (theoretical) unsupported PA film permeabilities due to the high XD and low PA coating film thickness. Composite PA-PSU membrane water/salt permeabilities both correlate most strongly with PA coating film mass/thickness and XD, which in turn correlate most strongly with TMC conversion. The key to increasing water permeability is lower PA film mass/thickness and XD with higher support membrane surface pore size and porosity. In contrast, the key to increasing NaCl rejection is higher PA film mass/thickness and XD with lower support membrane surface pore size and porosity.
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•Polysulfone (PSU) support membrane dictates thickness, XD and separation performance of polyamide (PA) composite SWRO membranes.•Increasing PSU support membrane porosity and pore size increases MPD & TMC conversion, PA film mass and XD.•Decreasing PSU support membrane porosity and pore size decreases composite PA-PSU membrane water and NaCl permeability.•PSU support membrane body porosity dictates uptake of MPD, and hence, MPD concentration and MPD:TMC ratio in reaction zone.•Conversion of MPD and TMC is 2–3% and 0.1–0.2 %, respectively with TMC conversion most strongly correlated with PA film mass and XD.